ISRAEL CHIGBO

• Maintaining and improving all plant, processes and assets to a safe, efficient and reliable standard
• Utilise specialist skills and systems access to validate and analyse site data, for example to support quality improvement activities
• Facilitating site activities to centrally delivered Capex projects
• Reactive support for site engineering issues within a clear escalation
• Diligently complete all maintenance tasks, PM, CBM, CI and corrective maintenance.
• To observe, recognise and report on machinery or component defects or symptoms of impending failure and provide CMMS data
• Actively champion health and safety

• Provided electrical/automation supports to diaper production leading to 1100 diaper/min at 2% overall waste (Valued at N16M/day)
•  Installed a 30KvDC Simco-Ion ElectroStatic HDC/HDR Chargemaster improving waste metric from 4.5% to 2%
• Installed overhead SAM hoist (1500kg) (Specialty control schematic and wiring)
• Expanded Pad Insert/Liner Adhesive Module from 2 solenoid valves to 7 increasing pad integrity and adhesion by 6%
• Ensured that electrical spares are available and/or request for quotes from internal and external vendor to maintain electrical spares availability
• Ensured all asset documentation, including drives, PLC data, blueprints, schematics, sketches, drawings, calculations, and cost estimates are recorded properly and systematically to provide optimum reliability of the asset
• Administered Rockwell Asset Centre to control and monitor PLC logic changes for all processors
• Carried out RCA, preventive maintenance, reactive maintenance, and sustainability procedures on asset for maximum uptime and availability
• Carried out daily leader standard work and Gemba walk, Gathered data that will help to improve electrical equipment sustenance
• Carried out recipe change, data backup/download/upload of SKU good run setting to the PLC, PRISM systems and HMI
• In line with 100% RFT-make, performed quality cull verifications per shift basis.
• In line with safety, performed all Electrical maintenance task following LOTOTO guidelines. 
• Developed electrical diagram or schematics
•  Did work assessment and Issues work permit to external vendors on site.
• Performed hourly low voltage (LV) facility power usage reading from the building management system (BMS)
• Created standards and one point lessons (OPL) to ensure standardized approach to electrical assets
• Conducted inspections, calibrations, and tests on electrical systems
• Created detailed report per shift basis
•  Supervised the operation of the generators, HVAC, Compressor and other facility-utility systems.

• Involved in the installation of a new production line in Owerri in 2015 which Increased revenue by over 15%
• Started daily production with a structured shift base technical (SBT) meeting, discussing strategies of the day(or night) and reviewing yesterday’s performance.
• Collected data from the line during the day for performance board update (as support to the shift team leader).
• Performed Routine Autonomous care maintenance and Reliability centered maintenance on various RGB and PET machines (example: Crate Washer, Filler, Caser, Uncaser, Krones Contiroll, Krones Contiform, Krones Variopac, Krones Robopac, Conveyor systems, etc).
• Performed Required CILT operation(Cleaning, Lubrication, Inspection, and Tightening) on Machine, increasing its lifespan and OEE/OEM expectations.
• Oversaw, recorded and confirmed bottling process performance to ensure constant production and uninterrupted process flows
• Raised notification and improvement memo for work order assessment and scheduled maintenance
• Performed C.I.P on filler, ensuring all HACCP principle are followed before, during and after change over of flavour
• Changed and serviced vent tubes, bottle seat, tulip rubber, o-rings, or the whole filling valves
• Process control & waste management by optimally reducing bottle breakage & machine leakages.
• Optimally attended to several breakdowns or line emergencies and maintained high line efficiency of the process equipment
• Changed gripper cups, cappers, serviced solenoid valves, changed slat chain conveyors, changed pumps or addressed leaking pump flanges within and around the unit (RGB Line)
• With great teamwork and customer-centricity, liaised with the QA and Warehouse department to ensure products were packaged, moved, and delivered within industry standards and SOP

• Contributed to the overhauling of two Kaduna plant production lines in 2013 leading to at least 38% performance increase. Received regional recommendation from the region’s management 
• Involved in the installation of a new production line in Owerri in 2015 which Increased revenue by over 15%
• Started daily production with a structured  shift base technical (SBT) meeting, discussing strategies of the day(or night) and reviewing yesterday’s performance.
• Collected data (KPIs) from the line during the day for performance board update and process target follow-ups
• Proactively Identified issues to address and escalate at daily review meeting with line manager, thereby reducing downtime subsequently
• Supervised, recorded and confirmed bottling process performance to ensure constant production and uninterrupted process flows
• Process control & waste management by optimally reducing bottle breakage & machine leakages via failure analysis tools
• Limited hazardous effect or HSE risk exposure to products, human & process equipment.
• With great teamwork, Liaised with the QA and Warehouse department to ensure products were packaged, moved, and delivered within industry standards and SOP
• Tracked the operator’s performance, advise on possible learning/skill gaps, and suitable training to fill such gaps.
• Maintained production yield, bottle breakages, system line efficiency (SLE), and other usages in line with the target KPI and communicate effectively to my superior via email and other open channels
• Ensured that all HACCP principles and application / regulatory guidelines are followed to ensure production of safe beverages & Compliance
• Ensured the team works with the right mindset (run to target mindset) and provide support through adequate communication and availability

• IVQ Level II & III (606628086/20) (Merit)

•  ND in Electrical Electronics Engineering (Equivalent to Associate Degree) (CGPA: upper credit 3.32/4.00)

Key Modules:

• Basic Workshop Technology & Practice
• Electrical/Electronics Instrument I/II
• Electrical Graphics, Machine Tools Technology & Practice
• Electronics I-III
• Electrical Machine I/II
• Electrical Power I/II
• Electrical Installation of Building & Systems
• Electrical Machine control technology & Practice, Electrical Power Systems I/II
• Electrical Circuit Theory I/II
• Telecommunications I/II
• Computer Hardware I/II
• Electrical Installation Works – Theory & Practice
• Computer-Aided Design & Drafting
• Basic Pneumatics & Electro-pneumatics
• Electric Motor Control
• Control Panel Installation & Troubleshooting
• Rewinding & Repairs of Electrical Motors.

• 6sigmaStudy (credential ID: 836124)

• Cardinal Academy (in affiliation to American Heart Association)